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System Monitor(5S)

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5S System
5S inspection results for first group of departments (WK36-44)
WK RESP' Department SMD 许旭伟 COB 汪业庆 PIE 曾青峰 QD 林戈&廖春红 WH 王军 WH(PLD) 张瑜珍 R&D 毕云&区娟燕
40 35 30 25 20 15 10 5 0 WK36 WK37 WK38 WK39&40 WK41&42 WK43&44 WH(PLD) R&D QD WH COB PIE

WK36 30 18 13 16 33 10

WK37 10 22 19 37 20 12 2

WK38 10 7 8 8 7 4 3

WK39&40 3 6 21 9 15 6 4

WK41&42 7 5 11 15 16 18 7
SMD

WK43&44 7 12 15 6 14 15 7

5S System
Awarding Ceremony For First Group Winner - QD for WK43&44

5S System
5S inspection results for second group of departments (WK36-44)
WK Department Plastic Silkscreen 6-1F 5-2F 5-3F 6-2F 6-3F 4-1F 7-3F 1-1F
50 45 40 35 30 25 20 15 10 5 0 WK36 WK37 WK38 WK39&40 WK41&42 WK43&44

RESP' 陈昌杰 周晓红 宋民辉 肖启军 吴小东 梅永建 陈昌求 梅永建 邓美芳 熊红艳 鲜艳琼 邓美芳 韩招延 屈明波

WK36 23 21 15 28 37 26 39 34 28 30

WK37 37 16 28 12 22 33 37 13 14

WK38 22 12 19 18 16 14 26 13 13

WK39&40 33 33 28 46 37 30 30 21 14

WK41&42 23 8 31 26 16 47 31 24 7

WK43&44 15 8 19 21 27 21 21 18 13 9
Plastic Silkscreen 5-2F 5-3F 6-2F 6-3F 7-3F 1-1F 6-1F 4-1F

5S System
Awarding Ceremony For Second Group Winner-Silkscreen for WK43&44

Material Control
Speaker, Receiver, PSU defect rate from IQC
Material Vendor JL(JLW201) SIHUAN(SHE001) Liang Sheng(LEE201) Speaker LYS(LYS201) Xin Jia Lian(ZNJ201) WanKe(SVL201) JL(JLW201) YaLi(ETE201) Receiver Liang Sheng(LEE201) WanLiGao(NWE202) PSU Yuwei(NWI203) 8.62% 0.00% 4.25% 0.00% 0.00% 0.00% 0.00% 8.78% 0.22% 0.00% 0.00% 7.81% 0.00% 8.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 54.80% 50.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% WK27 WK28 WK29 WK30 WK31 WK32 WK33 WK34 WK35 WK36 WK37 WK38 WK39 WK40 0.00% WK41 WK42 WK43 0.33% 2.22% 8.78% 0.00% 0.00% 1.59% 0.00% 0.24% 49.23% 0.31% 0.00% 5.00% 0.00%

0.00% 9.79% 0.00% 0.00% 6.68% 8.23% 8.96% 0.56% 0.37% 6.17% 0.00% 0.00% 0.00% 83.33% 0.35% 2.15% 0.00% 0.00% 0.00% 0.19% 8.89% 2.89% 0.00% 16.23% 1.00% 0.00% 11.69% 0.28% 34.24% 0.00%

0.00% 0.00% 0.00% 0.61% 0.17% 0.00% 1.70% 1.29% 0.00% 0.12% 0.00% 0.00% 11.38% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 3.45% 17.24% 0.00% 0.00% 0.00%

9.27% 0.04% 3.51% 2.05% 0.01% 0.00% 2.06% 0.17% 5.36% 0.00% 0.55% 0.08% 0.01% 3.55% 0.00% 0.00% 4.40%

Material Control
Speaker, Receiver, PSU defect rate from IQC
speaker defect rate JL(JLW201) 90.00% 80.00% 70.00% 60.00% 50.00% 40.00% 30.00% 20.00% 10.00% 0.00% WK27 WK28 WK29 WK30 WK31 WK32 WK33 WK34 WK35 WK36 WK37 WK38 WK39 WK40 WK41 WK42 WK43
receiver defect rate
20.00% 18.00% 16.00% 14.00% 12.00% 10.00% 8.00% 6.00% 4.00% 2.00% 0.00% WK27 WK28 WK29 WK30 WK31 WK32 WK33 WK34 WK35 WK36 WK37 WK38 WK39 WK40 WK41 WK42 WK43

SIHUAN(SHE001)

Liang Sheng(LEE201)

LYS(LYS201)

JL(JLW201)

YaLi(ETE201)

PSU defect rate 10.00% 9.00% 8.00% 7.00% 6.00% 5.00% 4.00% 3.00% 2.00% 1.00% 0.00%

Yuwei(NWI203)

9.27%

5.36% 4.40% 3.51% 2.05% 0.04% WK28 WK29 2.06% 0.17% WK34 WK35 0.55% 0.08% 0.01% 0.00% WK36 WK37 WK38 WK39 WK40 0.00% 0.00% WK41 WK42 WK43 3.55%

WK27

WK30

0.01% 0.00% WK31 WK32 WK33

Material Control
Speaker, receiver, PSU defect rate from production
Material vendor JL(JLW201) SIHUAN(SHE001) Liang Sheng(LEE201) LYS(LYS201) speaker LIANG YIN(SLE203) Xin Jia Lian(ZNJ201) Ya li(ETE201) WanKe(SVL201) JL(JLW201) Ya li(ETE201) receiver Liang Sheng(LEE201) WanLiGao(NWE202) PSU YU WEI(NWI203) 1.10% 0.42% 1.86% 0.54% 0.61% 0.42% 0.71% 0.54% 0.81% 0.48% 0.60% 0.40% 0.17% 0.21% 0.19% 0.15% 3.10% 2.61% 0.65% 1.02% 0.42% 2.30% 1.23% 0.94% 0.00% 0.00% 0.00% 0.00% 0.12% 0.00% 0.08% WK28 WK29 WK30 WK31 WK32 WK33 WK34 WK35 WK36 WK37 WK38 WK39 WK40 WK41 WK42 WK43 1.80% 1.82% 0.56% 1.40% 0.81% 0.13% 0.41% 2.10% 1.00% 0.89% 1.20% 0.53% 5.70% 2.60% 0.50% 0.30% 0.89% 0.02% 1.23% 5.71% 0.52% 0.58% 1.24% 2.41% 1.84% 0.85% 0.88% 0.95% 0.80% 2.30% 0.75% 0.98% 0.40% 0.12% 0.21% 0.01% 0.23% 0.45% 0.68% 0.00% 0.00% 0.00% 0.00% 0.00% 2.30% 2.14% 2.61% 1.62% 0.58% 1.10% 0.84% 1.53% 0.46% 0.00% 0.00% 0.00%

1.56% 0.94% 0.64% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.13%

10.43% 2.06% 0.54% 0.63% 1.20% 0.61% 0.51% 1.56% 1.20% 0.95% 1.23% 0.71% 0.86% 1.20% 1.38% 0.57% 0.35% 0.24% 0.62% 0.10% 0.42% 1.20% 0.83% 2.12% 1.95% 1.98% 1.21% 0.51% 0.83% 0.60% 0.61% 0.37%

Material Control
Speaker, receiver, PSU defect rate from production
Speaker defect rate(overall) 10.00% 9.00% 8.00% 7.00% 6.00% 5.00% 4.00% 3.00% 2.00% 1.00% 0.00% WK27 WK28 WK29 WK30 WK31 WK32 WK33 WK34 WK35 WK36 WK37 WK38 WK39 WK40 WK41 WK42 WK43 JL(JLW201) SIHUAN(SHE001) Liang Sheng(LEE201) LYS(LYS201)

Receiver defect rate
12.00% 10.00% 8.00% 6.00% 4.00% 2.00% 0.00% WK27 WK28 WK29 WK30 WK31 WK32 WK33

JL(JLW201)

Ya li(ETE201)

WK34

WK35

WK36

WK37

WK38

WK39

WK40

WK41

WK42

WK43

PSU
8.00% 7.00% 6.00% 5.00% 4.00% 3.00% 2.00% 1.00% 0.00% WK27 WK28 7.30%

defect

rate

YU

WEI(NWI203)

1.86% 1.10% 0.42% WK29 WK30 0.54% WK31 0.61% 0.42% 0.71% 0.54% 0.81% 0.60%

0.48%

0.40%

0.17%

0.21%

0.19% 0.15% WK43

WK32

WK33

WK34

WK35

WK36

WK37

WK38

WK39

WK40

WK41

WK42

Material Control
Speaker, receiver, PSU defect rate from OQA
Material VENDOR JL(JLW201) SIHUAN(SHE001) Liang Sheng(LEE201) LYS(LYS201) Speaker LIANG YIN(SLE203) XIN JIA LIAN(ZNJ201) Ya li(ETE201) WanKe(SVL201) JL(JLW201) YaLi(ETE201) Receiver Liang Sheng(LEE201) WanLiGao(NWE202) PSU Yuwei(NWI203) 0.21% 0.26% 0.15% 0.13% 0.18% 0.16% 0.08% 0.19% 0.50% 0.64% 0.21% 0.34% 0.52% 0.05% 0.03% 0.12% 0.02% 0.60% 1.02% 0.24% 0.51% 0.20% 1.01% 0.61% 0.53% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% WK27 WK28 WK29 WK30 WK31 WK32 WK33 WK34 WK35 WK36 WK37 WK38 WK39 WK40 WK41 WK42 WK43 0.00% 0.00% 0.12% 0.00% 0.00% 0.00% 0.00% 0.00% 0.51% 0.45% 0.24% 0.20% 0.40% 0.41% 0.10% 0.02% 0.24% 0.00% 0.00% 0.00% 0.00% 0.00% 0.03% 0.00% 0.00% 0.51% 0.80% 0.47% 0.21% 0.50% 0.12% 0.23% 0.05% 0.04% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.12% 0.08% 0.20% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.58% 0.71% 0.60% 0.84% 0.21% 0.00% 0.00% 0.00%

0.53% 0.20% 0.21% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.03%

0.00% 0.04% 0.00% 0.00% 0.00% 0.00% 0.00% 0.02% 1.02% 0.58% 0.28% 0.61% 0.12% 0.15% 0.14% 0.20% 5.30% 0.00% 0.00% 0.00% 0.06% 0.00% 0.00% 0.00% 0.00% 0.54% 0.38% 0.81% 0.54% 0.46% 0.08% 0.06% 0.12% 0.02%

Material Control
Speaker, receiver, PSU defect rate from OQA
Speaker JL(JLW201) 0.90% 0.80% 0.70% 0.60% 0.50% 0.40% 0.30% 0.20% 0.10% 0.00% WK27 WK28 WK29 WK30 WK31 WK32 WK33 WK34 WK35 WK36 WK37 WK38 WK39 WK40 WK41 WK42 WK43 defect rate Liang Sheng(LEE201) LYS(LYS201) SIHUAN(SHE001)

Receiver 6.00% 5.00% 4.00% 3.00% 2.00% 1.00% 0.00% WK27 WK28 WK29 WK30 WK31

defect

rate

JL(JLW201)

YaLi(ETE201)

WK32

WK33

WK34

WK35

WK36

WK37

WK38

WK39

WK40

WK41

WK42

WK43

PSU

defect

rate

Yuwei(NWI203)

0.70% 0.60% 0.50% 0.40% 0.30% 0.20% 0.10% 0.00% WK27 WK28 WK29 WK30 WK31 WK32 WK33 WK34 WK35 WK36 WK37 WK38 WK39 WK40 0.21% 0.15% 0.13% 0.34% 0.26% 0.18% 0.16% 0.08% 0.19% 0.21% 0.12% 0.05% 0.03% WK42 0.02% WK43 0.50% 0.64% 0.52%

WK41

IPQA Flag System
IPQA Flag System results for July-October
Ranking(per Jul-Sep average) 6 1 4 1 1 6 8 8 10 5 Area SMD COB 6-1F PCBA 5-2F CASING 5-3F CASING 6-2F CASING 6-3F CASING 7-3F CASING plastic injection silkscreen
63.0 6.0 3.0 52.5 5.0 2.5 42.0 4.0 2.0 31.5 3.0 1.5 21.0 2.0 1.0 10.5 1.0 0.5 00.0 0.0 July July August September October

Jul-Oct average 1.7 1.0 1.2 1.0 1.0 1.6 1.8 1.9 3.2 1.4

Average daily number of maj findings July August September October 1.3 2.0 2.0 1.5 1.5 1.3 1.0 1.1 1.6 2.1 2.3 2.0 1.6 0.7 0.9 1.1 1.0 1.4 1.8 2.1 2.9 1.6 0.9 0.8 1.0 0.8 2.0 1.7 1.7 5.3 1.1 0.7 1.9 0.8 1.1 1.4 1.6 1.5 2.7 1.5 July 0 0 2 1 2 3 4 3 2 3

number of black flags August September October 1 1 0 1 2 1 2 3 2 7 2 3 2 0 1 2 3 3 3 3 2 0 0 0 3 3 3 2 3 2

20

24

20

16

IPQA Flag System
IPQA Flag System results for July-October
Trend chart of average daily major findings for each department

SMD
6.0

COB
5.0

6-1F PCBA 5-2F CASING 5-3F CASING 6-2F CASING 6-3F CASING 7-3F CASING plastic injection silkscree n

4.0

3.0

2.0

1.0

0.0 July August September October

Production FPY
Production FPY by model (WK35-WK44)
Model B14-D20N-1A-UK B14-D20N-2A-UK B14-D49N-1A-UK B14-D49N-2A-UK C22-D70B-1A-UK C22-D72B-1A-UK C22-D72B-2A-UK C22-D72B-3A-UK C22-D72B-4A-UK S78-D68B-2A-UK S78-D68B-3A-UK Average FPY 89.04% 88.46% 79.93% 91.24% 84.16% 86.86% 86.47% 90.98% 91.87% 78.19% 84.74% 79.15% 82.80% 81.67% 90.66% 89.04% 94.74% 85.34% 83.44% 86.87% 89.91% 80.70% 81.06% WK35 87.82% 91.52% WK36 85.22% 87.53% 81.83% WK37 92.40% 87.59% 76.61% 86.95% 72.18% 95.96% 90.73% 89.85% 88.10% 78.07% 80.50% 85.03% 87.45% 88.99% 77.69% 82.43% 88.20% 96.77% 96.08% 75.28% 82.64% 96.28% 80.97% 92.89% 75.50% 90.83% 86.37% 80.66% 80.17% 86.95% 91.22% 89.20% 89.54% 95.76% 89.38% 79.11% 86.91% 86.12% 90.96% 95.61% 94.76% 92.96% WK38 WK39 WK40 WK41 89.17% 86.40% WK42 90.04% 87.29% WK43 89.59% 90.42% 81.36% 85.28% 96.72% WK44

FQC FPY
FQC FPY by model (WK35-WK44)
Model B14-D20N-1A-UK B14-D20N-2A-UK B14-D49N-1A-UK B14-D49N-2A-UK C22-D72B-1A-UK C22-D72B-2A-UK C22-D72B-3A-UK C22-D72B--4A-UK S78-D68B-2A-UK S78-D68B-3A-UK C22-D70B-1A-UK Average FPY 94.09% 95.06% 90.67% 95.06% 93.03% 95.67% 96.13% 96.85% 91.41% 93.56% 93.81% 94.72% 90.94% 92.64% 92.95% 94.74% 95.94% 94.00% 96.04% 96.02% 95.96% 97.05% 96.45% 96.84% 91.23% 95.68% 91.98% 97.19% 95.55% 96.85% 91.16% 93.46% 90.80% 92.16% 92.18% 90.93% 94.94% 96.77% WK35 93.61% 96.73% WK36 93.76% 94.47% 90.15% WK37 92.40% 94.39% 87.35% 93.62% 95.61% 94.76% 92.22% 94.16% 92.96% 91.22% 95.26% 95.77% 95.76% 89.38% WK38 WK39 WK40 WK41 94.19% 94.55% WK42 94.91% 94.83% WK43 95.68% 95.38% 94.49% 96.69% 95.37% 95.39% 95.08% 96.56% 96.72% WK44

By model QIP system
? Stat from August, we start another system to monitor the product quality improvement ? OQA engineer will collect all the issues found by OQA, customer, production line and then input into the QIP file and then send out to all departments including production, PIE, OQA, IQC, Purchasing, R&D, Marketing. ? The related department should response within 3 days.

By model QIP system
? OQE is the owner of this QIP. ? OQE will follow up all the issues and make sure all corrective actions are implemented effectually. ? Once a issue is opened in QIP, it cannot be closed without the issue owner and OQE confirmation. ? BT models’ QIP ? E:\QIP\Synergy Series QIP.xls ? E:\QIP\Stadio B14 Series QIP.xls ? E:\QIP\S78-Series QIP.xls

OQA Data
Trend chart of sublot rej rate and Maj defect rate
Model Name B14-D20N-1A-UK B14-D20N-2A-UK B14-D49N-1A-UK B14-D49N-2A-UK C22-D70B-1A-UK C22-D72B-1A-UK C22-D72B-2A-UK C22-D72B-3A-UK C22-D72B-4A-UK S78-D68B-2A-UK S78-D68B-3A-UK All model Data Item Sublot rej Maj defect Sublot rej Maj defect Sublot rej Maj defect Sublot rej Maj defect Sublot rej Maj defect Sublot rej Maj defect Sublot rej Maj defect Sublot rej Maj defect Sublot rej Maj defect Sublot rej Maj defect Sublot rej Maj defect Sublot rej Maj defect rate rate rate rate rate rate rate rate rate rate rate rate rate rate rate rate rate rate rate rate rate rate rate rate WK36 6.67% 0.08% 12.50% 0.47% 0.00% 0.00% WK37 0.00% 0.00% 12.50% 0.16% 0.00% 0.00% WK38 WK39 wk40 wk41 wk42 wk43 0.00% 0.00% 25.00% 0.69% 16.67% 0.21% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 10.53% 0.16% 总计 3.77% 0.05% 8.57% 0.22% 8.33% 0.10% 14.29% 0.18% 20.00% 0.41% 11.76% 0.17% 6.45% 0.25% 9.09% 0.25% 0.00% 0.00% 40.00% 1.72% 31.25% 1.83% 11.97% 0.40% 8.33% 0.00% 0.10% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 25.00% 0.31% 0.00% 25.00% 0.00% 0.00% 0.00% 0.31% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 20.00% 0.00% 0.00% 0.27% 0.00% 0.00% 12.50% 0.00% 0.00% 0.00% 0.47% 0.00% 0.00% 20.00% 0.00% 0.00% 0.00% 0.33% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 33.33% 50.00% 20.00% 50.00% 1.25% 1.25% 0.00% 1.88% 33.33% 40.00% 0.00% 2.00% 2.75% 0.00% 15.38% 22.22% 9.09% 8.33% 2.70% 0.64% 0.88% 0.06% 0.22% 0.03%

0.00% 50.00% 0.00% 0.80% 0.00% 20.00% 0.00% 0.50% 14.29% 0.54% 25.00% 0.00% 0.94% 0.00% 0.00% 0.00% 66.67% 33.33% 6.19% 1.67% 50.00% 1.88% 14.58% 12.90% 0.68% 0.35%

Trend chart of sublot rej rate and Maj defect rate
Trend chart of all model sublot rej rate 25.00% 20.00% 15.00% 10.00% 5.00% 0.00% WK36 WK37 WK38 WK39 wk40 wk41 wk42 wk43

OQA Data

Trend chart of all model maj defect rate 1.00% 0.80% 0.60% 0.40% 0.20% 0.00% WK36 WK37 WK38 WK39 wk40 wk41 wk42 wk43

Maj defect summary by cause
Defect quantity Week DefectType cause catogory WK36 critical Material c r i t i c a l 汇总 major major 汇总 Workmanship Material 20 7 27 WK37 WK38 WK39 WK40 1 1 WK41 WK42 WK43 总计 1 1 39 37 76

5 4 9

7 5 12

6 13 19

1 1 1 3 4 1 1 3 3




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